Mike Eberl February 25, 2025
Navigating the Great Lakes: Freight Routes and Port Efficiency in WI

Most businesses default to traditional trucking and rail for inbound freight. But there's a powerful alternative gaining traction: the Great Lakes. For those of us living and working in the region, it's a familiar sight, but its potential for freight transport is often overlooked. 

Wisconsin's ports offer a compelling solution, promising significant cost savings and increased efficiency. These strategically located ports, on the western edge of the Great Lakes, tap into a vast network of waterways and connecting transportation systems. Let’s break down the unexpected advantages of leveraging Wisconsin's ports.

The Bottom Line: Cost Advantages of Great Lakes Shipping

The bottom line speaks volumes. So, how does Great Lakes shipping translate to cost savings? The answer lies in a powerful combination of factors, from economies of scale to inherent efficiencies.

Economies of Scale: Big Ships, Big Savings

First, consider the sheer carrying capacity of Great Lakes freighters. These vessels are designed to move massive volumes of cargo. Imagine a single freighter carrying the equivalent of hundreds of semi-trucks worth of goods. This translates directly to lower per-unit shipping costs. By consolidating large shipments onto a single vessel, businesses can significantly reduce their transportation expenses compared to relying on multiple trucks or railcars.

Fuel Efficiency: Green and Cost-Effective

Fuel efficiency is another key advantage. Water transport is inherently more fuel-efficient per ton-mile than either trucking or rail. This means it takes less fuel to move the same amount of cargo across the same distance via water. The result is not only lower fuel costs but also a smaller carbon footprint. Reduced emissions contribute to a more sustainable supply chain, which is increasingly important for businesses and consumers alike.

Reduced Infrastructure Costs: Leveraging Existing Assets

Furthermore, Great Lakes shipping offers significant cost savings related to infrastructure. Businesses can leverage the existing port infrastructure in Wisconsin, avoiding the substantial expense of building and maintaining their own dedicated facilities. Wisconsin's ports are already equipped with specialized terminals, warehousing, and handling equipment designed for a variety of cargo types. This shared infrastructure model allows companies to access world-class facilities without the hefty price tag of ownership.

Competitive Market: Driving Down Prices

Finally, a competitive market for shipping services on the Great Lakes helps to keep costs down. Multiple shipping companies operate on the lakes, creating a competitive environment that benefits businesses. This competitive landscape encourages carriers to offer competitive rates and efficient services, providing shippers with more choices and better value for their money. 

The combination of these factors—scale, efficiency, shared infrastructure, and competition—makes Great Lakes shipping a financially smart choice for businesses looking to optimize their inbound freight logistics.

 

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Wisconsin's Ports: Gateways to Midwest Markets

The economic advantages of Great Lakes shipping become even more compelling when considering the robust infrastructure of Wisconsin's ports. These strategically located gateways connect businesses to Midwest markets and beyond.

  • The Port of Milwaukee is a multimodal hub handling diverse cargo, from steel and grain to heavy machinery and containers, with specialized terminals catering to each commodity's needs. Direct rail, waterway, and trucking connections enable smooth transitions between transport modes for efficient door-to-door delivery.

  • The Port of Green Bay serves northeastern Wisconsin industries, especially the paper industry, handling both bulk cargo, like wood pulp and paper products, and project cargo, including large machinery. Its strategic location on Green Bay provides access to an extensive network of inland waterways, expanding its reach and facilitating cost-effective transportation.

  • The Port of Superior is a key hub for shipping iron ore and taconite, essential for steel production. Its connection to the Great Lakes Seaway System provides direct access to international markets, making it a vital link in the global supply chain.

Beyond the major ports, two others contribute significantly to Wisconsin's maritime capabilities. Ashland specializes in handling bulk commodities, while Manitowoc offers specialized services for project cargo. These smaller, yet strategically located, ports contribute to the overall strength and diversity of Wisconsin's port infrastructure, offering businesses a wider range of options and ensuring that even smaller communities benefit from Great Lakes shipping.

Interconnected Networks: Reaching Every Corner of the Continent

Wisconsin's ports are more than just points on a map; they're integral parts of a vast, interconnected transportation network that spans the continent. This seamless integration, known as intermodal transportation, is key to maximizing the efficiency and reach of Great Lakes shipping. Intermodal transportation involves moving goods using multiple modes of transport—ship, rail, truck, and even barge—in a coordinated fashion, minimizing handling and maximizing speed. It's the key to unlocking true supply chain optimization.

Rail Connections

Wisconsin's ports boast direct connections to Class I railroads, including major players like Canadian National, Union Pacific, and BNSF Railway. These rail links provide access to a vast network of tracks stretching across the United States and Canada, facilitating efficient long-haul transport of goods from the ports to inland destinations. Major rail hubs in Chicago and beyond are easily accessible, further expanding the reach of Wisconsin's ports. This rail connectivity is essential for moving large volumes of cargo over long distances, connecting Wisconsin's ports to markets across the continent.

Trucking Integration

Trucking plays a crucial role in the final leg of the journey, connecting ports to local and regional markets. Wisconsin's ports are strategically located near major highways and distribution centers, enabling efficient drayage—the short-haul trucking that moves goods to and from the port. This seamless integration of trucking with port operations ensures that goods can be quickly and efficiently distributed to their final destinations. The proximity to major transportation arteries allows for quick turnaround times and minimizes delays.

Inland Waterways

Connections to inland waterways, such as the Mississippi River system, further extend the reach of Great Lakes shipping. Barges can navigate these rivers, carrying goods deep into the heartland, connecting Wisconsin's ports to markets that might otherwise be inaccessible. This network of inland waterways expands the geographic scope of Great Lakes shipping, allowing businesses to reach a wider customer base.

Strategic Location

Wisconsin's geographical location gives it a distinct advantage as a transportation hub. Situated at the western edge of the Great Lakes, Wisconsin serves as a natural gateway to the Midwest and beyond. It provides a crucial link between international markets via the Great Lakes Seaway System and the vast network of inland transportation options within North America. This strategic position allows businesses to efficiently connect with suppliers, manufacturers, and consumers across the continent, making Wisconsin a vital link in global supply chains.

A Competitive Edge: Reliability, Efficiency, and Sustainability

Businesses today need more than just cost savings; they need reliability, efficiency, and a commitment to sustainability. Great Lakes shipping delivers on all fronts, offering a distinct competitive edge.

Reliability and Efficiency

Concerns about shipping times and reliability are often top of mind. However, Great Lakes shipping offers a compelling alternative to congested highways and railways. Compared to land-based transport, Great Lakes shipping experiences significantly less congestion, leading to more predictable schedules. While weather can be a factor, modern navigation systems and weather forecasting mitigate potential delays. The result is a smooth and dependable supply chain, ensuring goods arrive on time and businesses can meet their commitments.

Scalability

As businesses grow, their transportation needs evolve. Great Lakes shipping offers the scalability to accommodate increasing demand. The vast capacity of freighters and the readily available infrastructure can handle larger volumes of cargo as a business expands. This scalability ensures that transportation solutions can keep pace with growth, preventing bottlenecks and supporting future expansion.

Risk Mitigation

Relying on a single mode of transportation creates vulnerabilities in the supply chain. Conversely, diversifying transportation methods, including Great Lakes shipping, mitigates risk. By incorporating water transport into their logistics strategy, businesses reduce their dependence on any single mode and create a more resilient supply chain. This diversification protects against unforeseen disruptions, whether they be related to weather, labor shortages, or other unforeseen events, ensuring business continuity.

Your Partner in The Great Lakes

Wisconsin's Great Lakes ports offer a powerful and often overlooked solution for businesses seeking to optimize their inbound freight. From cost savings and intermodal connectivity to a commitment to sustainability and a reliable pathway to Midwest markets, these ports provide a distinct competitive advantage. Don't let outdated shipping strategies hold your business back–the Great Lakes are calling.

But navigating these waters requires expertise. Customodal, born and based in Wisconsin, understands the unique advantages and complexities of Great Lakes shipping. We're not just consultants; we're your neighbors, your partners in navigating the evolving landscape of freight logistics.

Contact us today to discover the transformative power of Great Lakes shipping for your business.

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